Case studies

Projects deployed across medical devices and manufacturing.

What we built, for whom, and what changed — in the numbers our clients track.

SPM · Medical devices

Cleanroom-compatible suture thread winding machine

For B. Braun, Chengalpet, Tamil Nadu — a semi-automatic machine built in SS304 plates and 6061-grade aluminium profiles to prepare threads of the required length.

  • Automatic detection of thread presence
  • Accurate measurement of dispensed length
  • Automatic counting, and stoppage on reaching the set thread count
  • Recipe selection for different thread lengths
  • Designed, built and commissioned on site by the FLECS team
Special Purpose MachineryCleanroom compatibleMedical devices
The suture thread winding SPM installed inside a cleanroom
FLECS FMS · Digital transformation

Realtime shopfloor productivity monitoring

Manual entries on paper production cards were replaced with digital production cards for B. Braun, Chengalpet.

85%
Overall time saved vs. manual entries
0 hrs
Spent consolidating data by hand
  • Real-time tracking and display of production KPIs against targets
  • Time spent on data consolidation and analysis eliminated with automated report generation
  • Unified dashboard for tracking machine performance and downtime
FMS ShopfloorFMS InspectronDashboards
Shopfloor dashboard on a ruggedised tablet showing productivity, downtime and rejects
AI · Predictive analytics

AI-driven paper breakage prediction

For Seshasayee Paper & Boards (Tamil Nadu, India) and Neopak (South Africa): a solution that analyses tension and moisture within seconds to predict sheet-break sections before they occur.

500 t
Increase in throughput yield per month
↓
Wet breakage reduced
  • Deviations predicted and corrected well ahead of failure
  • Optimisation portal with live process trends and alerts
  • Deployed on two continents, on the mill's existing instrumentation
Predictive analyticsProcess industryAI
Optimisation portal showing a paper machine schematic and process trends
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