Cognitive manufacturing · Chennai, India

Your factory is talking.
We help you listen.

FLECS AUTOTECH bridges the gap between heavy machinery and deep intelligence — AI-powered software and purpose-built machines that eliminate downtime, manual entries and human error.

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10+ yrsDomain experience
50+Projects delivered
30 daysTo measurable improvement
ISO & Six SigmaCertified professionals
Status quo — the silent crisis

Many factories still run on legacy machines, paper cards and cameras that only record.

The result is non-value-added work that quietly drains productivity and revenue. Instead of just installing "automations", we commission cognitive manufacturing.

Illustration of an unexpected machine breakdown on a factory floor

Unpredictable breakdowns

A single unplanned stoppage can cost lakhs in lost revenue before it is even diagnosed, let alone rectified.

Illustration of workers filling in paper registers by hand

Legacy machines aren't smart

So production, quality and inventory get documented by hand — multiple times, in multiple registers, by multiple people.

Illustration of a CCTV camera watching workers walk through a factory

CCTV only records

Cameras capture deviations after the fact. They don't prevent the accident, the intrusion or the missing PPE.

What we do

Intelligent factory technologies — software and machines that digitise, monitor and act.

AI & predictive analytics

Predict and correct deviations before they cost you — like sheet breaks on a paper machine, seconds ahead.

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Process automation

Paper cards and registers become digital workflows feeding live dashboards and automated reports.

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Special Purpose Machinery

Custom machines designed around your part and your process, including cleanroom-compatible builds.

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AI surveillance

Your existing CCTV, upgraded to catch intrusions, missing PPE and unsafe practices in real time.

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Products

Software that runs on your shopfloor — and on the PC you already own.

Customisable to the core. No rigid templates. Built to ease your workflow.

FLECS FMS inventory analysis dashboard

FLECS FMS Flagship

An intelligent Factory Management System that digitises mundane activities, automates monitoring and sends alerts — across warehouse, quality, production, NPD, procurement, accounts and HR.

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Watcher AI flagging an unauthorised entry and missing PPE on a CCTV feed

Watcher

Your old CCTV cameras, upgraded with an AI brain. Intrusion, PPE violations, falls, spills and unauthorised access — real-time alerts on your phone. No new hardware.

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EasyEntri brochure — shoot the bill, it lands in Tally

EasyEntri

Shoot the bill. It lands in Tally. Invoice photos become clean accounting entries on your own PC — no cloud, no internet, no typing.

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FLECS Balloon — a ballooned engineering drawing with its auto-generated characteristic table

FLECS Balloon

Balloon a drawing in minutes. Click each dimension, let the software build the characteristic table, and export layout, DFM and inspection reports in one go.

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Our methodology

Ideate. Create. Eliminate.

We don't just take orders, and we don't just "improve". We remove waste, downtime and human error from the process.

Ideate

We deep-dive into your bottlenecks with FLECS FITCHECK — a structured study of your lines, data flows and pain points before anything is proposed.

Create

Custom hardware (SPM) and flexible SaaS, built to fit your requirement and your budget — not the other way round.

Eliminate

Waste, downtime and manual error are engineered out. We commission it, integrate it with what you already run, and stay on site through go-live.

Proven on the floor

Results our clients measure, not slogans.

85%
Time saved vs. manual production entries
500t/mo
Throughput gain from break prediction
50+
Projects across med-device & manufacturing
24/7
Resolution support after go-live

Cleanroom-compatible SPM

Semi-automatic suture thread winding machine in SS304 and 6061 aluminium for B. Braun, Chengalpet — automatic thread detection, length measurement and recipe selection.

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Realtime shopfloor monitoring

Paper production cards replaced with digital ones for B. Braun — live KPIs against targets, automated reports, and 85% less time spent on entries.

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AI paper-break prediction

Tension and moisture analysed in seconds to predict sheet breaks before they happen for Seshasayee Paper & Boards and Neopak — wet-breakage down, yield up 500 t/month.

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Trusted on the floor by

B. BraunTeleflex MedicalSeshasayee Paper & BoardsNeopakDEPLNano TechBTIPID Consulting
Our promise

Support that shows up — on the floor, not just on a ticket.

  • On-premises support during the first month of deployment, with 24/7 resolution support
  • Regular premises visit every month for continuous support*
  • Annual complimentary audit with our seasoned auditors*
  • 100% traceability guarantee upon continuous usage of FLECS FMS for one year
High severity — complete functionality lossSame-day response
Medium severity — limited functionality1 business day
Low severity — improvements & clarifications2 business days

*Upon availing the FLECS Annual Plan.

FLECS engineers working with a client team inside a cleanroom
Get started

Let's listen to your factory.

Book an appointment today and see measurable improvement within 30 days of implementation. We solve & simplify.

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